Project Introduction

OLEDos 및 차세대 디스플레이 공정은 초정밀 자동화와 안정적인 소재 이송 시스템을 요구합니다. 제일통상은 FOUP 적재 장비를 비롯한 스마트 자동화 설비와 핵심 부품을 연결하여 생산 효율성과 공정 안정성을 동시에 향상시키는 통합 솔루션을 제공합니다. 고객의 생산 환경에 최적화된 장비와 기술을 통해 더욱 안정적이고 효율적인 제조 공정을 지원합니다.

OLEDos Mask Foup_3D View
product-oledos mask foup opposite iso
product-oledos mask foup 3slot
product-oledos mask foup 2slot
Parameters
  • Dimensions: 438 x 466.5 x 255.5 mm
  • Weight: 4.6kg (Excluding Mask)
  • Capacity: 3 pieces, 2pieces optional, 12″ Mask
Features
  • Complies with SEMI standards.
  • Targeted improvements to the product (Cracking, Warping, Etc).
  • Strengthen the OHT design to meet the requirements of the crane.
  • Multiple patent designs.
Market Applications
  • Standard base design, standard OHT design, Compliant with SEMI standards.
  • Support for managing handle and Bar Code color distinctions.
  • Custom development can be tailored to customer needs.(ex. 2 Slot · 3 Slot)
Structure Design
  • Product procurement of clean materials, optimized cleaning and drying performance.
  • PEEK material Wafer Support ensures long-term stability in Wafer Slot dimensions.
  • Replaceable wafer support design, compatible with 2 pcs Mask and 3 pcs Mask.
  • The Lock mechanism uses PEEK material, providing a smooth feel and ensuring product emphasis,
  • thereby extending product lifespan.
    The design of clip assembly and roller mechanical
  • motion ensures product consistency and high reliability.
  • Low-wear design of the product contact structure optimizes Particle performance.
  • Part of the contact in the motion mechanism is made of PTFE material, ensuring smooth and wear-resistant movement.

High-Strength Low-Wear Door Motion Structure Design

  • Fully utilize the rolling structure
  • The interference area fully adopts PTFE to optimize wear and extend product lifespan.
  • All motion structural components are made of PEEK material, achieving self-lubrication and high strength.
High Strength Low Wear Door-Motion Structure Design

The Color Management

  • 1

    Red

  • 2
    Yellow
  • 3
    Orange
  • 4

    Green

  • Support for multiple color options
  • UV filtration protection
  • Reserve an orange transparent window for easy Mask observation
oledos mask foup-red front
oledos mask foup-red rear
oledos mask foup-yellow front
oledos mask foup-yellow rear
oledos mask foup-orange front
oledos mask foup-orange rear
oledos mask foup-green front
oledos mask foup-green rear

Mask Foup ESD Performance

  1. ESD Parameter: 표면 저항 ≦ 10⁹Ω/sq
  2. ESD Parmeter 동일 소재 물질 실측 파라미터 값입니다.
  3. Test Tool: Surface Resistance Meter DS Track
  4. Test 환경: 온도 28℃, 습도 52%
Part Test Points ESD Result
Shell 6 10⁵
Wafer Support 4 10⁵
Conveyor Plate 5 10⁵
Top Robotic Handle 4 10⁵
Side Hanle 4 10⁵
Door Housing 4 10⁵
CuShion 4 10⁵

Detailed Material List

Components Material Temperature Resistance
OHT PC/ABS+CF 120-140℃
Shell PC/ABS+ESD 100-120℃
Mask Support PEEK+CF 260℃
Handle PC/ABS+CF

(Colors can be customized)

 120-140℃
Conveyor Plate PC/ABS+CF 120-140℃
Door Inner(Housing) PC/ABS+ESD 100-120℃
Door Outer PC/ABS+ESD 100-120℃
Door Seal High-elasticity TPU(ESD Option) 100-120℃
Dorr Lock PEEK+CF 260℃
Mask Cushion PEEK+CF 260℃

patents and certifications

Self-proprietary products that fully avoid competing patents

Patent Name Patent Point Patent Number or Application Number Patent Type
Patent for the appearance of the light shield transport Box Exterior design 2025305848317 Exterior Patent
A convenient light cover vehicle for transportation OHT plate fixed structure 202522108589.3 Practicality
A convenient light mask vehicle for opening and closing Locking Structure & Pressure Point Fixation for Mask 202522108773.8 Practicality

our solution

제일통상은 스마트 자동화 장비와 정밀 이송 시스템을 기반으로 고객의 생산 공정을 최적화합니다. FOUP 적재 시스템, 정밀 자동화 장비, 기술 커뮤니케이션, 공급망 구축 및 글로벌 무역 서비스를 통합적으로 제공하여 안정적이고 효율적인 생산 환경을 구현합니다.

Mask-Foup-Drwaing

the result

자동화 시스템의 도입으로 작업 효율성은 향상되고 공정 오차와 작업자의 부담은 최소화됩니다. 고객은 보다 안정적인 생산 공정을 구축하고, 품질 경쟁력과 생산성을 동시에 확보할 수 있으며, 변화하는 첨단 산업 환경에 유연하게 대응할 수 있습니다.